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Collar setting

14
Collar setting
Fig. 1
collar setting
d0 hole diameter dSt punch diameter h collar height r punch radius s0 wall thickness

For the manufacture of high collars it is necessary to follow several steps. First of all, the material must be preferred. This is followed by punching, in which a hole is punched in the pre-drawn material. Finally, the remaining floor is put through. This process ensures the collar reaches the desired height while maintaining the structural integrity of the material.38

Eqn. 1
\require{color}\definecolor{myred}{RGB}{255,0,0} h\;=\;\frac{d_{\color{myred}St}-s_{\color{myred}0}-d_{\color{myred}0}}2-0,43\cdot r-s_{\color{myred}0}
Eqn. 2
\require{color}\definecolor{myred}{RGB}{255,0,0} A=\frac{d_{\color{myred}St}}{d_{\color{myred}0}}\cdot100\left[\%\right]
Heighth=3.85mm 
WideningA=127.3% 
Prehole diameterd0 = 55mm
Punch diameterdSt = 70mm
Radiusr = 5mm
Sheet thicknesss0 = 1mm
Calc 1
Eqn. 3
\require{color}\definecolor{myred}{RGB}{255,0,0} d_{\color{myred}0}=d_{\color{myred}St}+1,14\cdot r-2\cdot(h+r+s_{\color{myred}0})
Prehole diameterd0=83.7mm 
Punch diameterdSt = 100mm
Radiusr = 5mm
Heighth = 5mm
Sheet thicknesss0 = 1mm
Calc 2
Prehole diameter d0

The force calculation for the punch force when collar setting is the same as for collar forming.

38
RomanowskiHandbuch der StanzereitechnikTechnik Verlag BerlinBerlin19684. Auflage
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