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Stretch Forming Capability

1.5

Stretch forming is a forming process in which the material is subjected to equal or unequal tensile forces in the two main directions of its surface.

Stretch forming
Fig. 1
Stretch forming
① Sheet metal ② Clamping element ③ Punch

No clear statements can be made about the stretch forming capability of a sheet metal material from individual tensile test characteristics. Therefore, the stretching value S was determined statistically from over 60 combinations of the individual characteristics of the tensile test.14

Eqn. 1
\require{color}\definecolor{myred}{RGB}{255,0,0} S=\frac{R_{\color{myred}m}}{R_{\color{myred}p0,2}}+2\cdot r_{\color{myred}min}+n_{\color{myred}m}
Stretching valueS=5.5 
Tensile strengthRm = 200MPa
Yield strengthRp 0,2 = 80MPa
Smallest perpendicular anisotropyrMin = 1.4
Mean strain hardening exponentnm = 0.2
Calc 1
Stretching value S

With the help of the stretch forming value S, it is possible to assess the stretch forming capability of a sheet metal material:

S < 3 Low stretch forming capability
S > 3 S < 4 Medium stretch forming capability
S > 4 High stretch forming capability
Werkstoff
Zugfestigkeit
Rm
[MPa]
Streckgrenze
Rp0,2
[MPa]
Kleinste Senkrechte
Anisotropie
rMin
Mittlerer
Verfestigungs- exponent
nm
Streckziehwert
S
St 14
292
176
1.438
0.216
4.8
1.4301
631
292
0.764
0.349
4
AlMg3 W19
218
108
0.434
0.153
3
Al 99,5 W7
72
26
0.362
0.253
3.7
Al 99,5 G9
74
44
0.675
0.173
3.2
Al 99,5 G13
126
124
0.757
0.045
2.6
AlMg3 G27
260
204
0.434
0.153
2.3
BHZ 300
447
374
0.976
0.176
3.3
CHLY 40
466
231
0.827
0.217
3.9
PHZ 26
471
225
0.722
0.224
3.8
ZStE 260
382
289
1.087
0.162
3.7
14
Doege, E.; Breidohr, B.EFB-Forschungsbericht Nr. 35: Untersuchungen zum Tiefziehen von Teilen mit unebenen BodenformenEuropäische Forschungsgesellschaft für Blechverarbeitung e. V.Hannover1988
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