Clearance

The vertical walls of a drawn part become thicker towards the open side. The tangential compressive stresses cause the sheet metal to become thicker than the sheet thickness s0. This is limited by the clearance uZ (distance between punch and drawing ring). If the sheet metal completely fills the clearance , there is a superimposed stretching of the sheet metal.****
Clearance | uZ max | ≤ | mm |
Sheet thickness | s0 | = | mm | |||
Draw ratio | β0 | = |
For the draw ratio β0 see Round Drawn Parts.
The drawing force reaches its smallest value at the largest permissible clearance uZ max.
If the internal dimensions of the workpiece are given, the punch diameter is fixed and the drawing die becomes 2 x the clearance larger. If the outer diameter of the drawn part is dimensioned, the punch diameter is selected so that it is equal to the drawing die - 2 x clearance.*
With a small draw ratio β0, a small die radius rM and the gap width uZ < s0 can be selected. The frame is then stretched during deep drawing. However, the floor can tear off due to the increasing drawing force.*
Clearance | uZ | = | mm |
Sheet thickness | s0 | = | mm | |||
Constant | C | = |