Energy costs deep drawing

21.6
Eqn. 1
\require{color}\definecolor{myred}{RGB}{255,0,0} K_{\color{myred}e}=\left(F_{\color{myred}Zmax}\cdot h_{\color{myred}z}\cdot m_{\color{myred}u}+F_{\color{myred}nh}\cdot h_{\color{myred}nh}\cdot m_{\color{myred}nh}\right)\cdot\;K_{\color{myred}I}\cdot M\cdot\frac1{3600\cdot\eta_{\color{myred}ges}}
Eqn. 2
\require{color}\definecolor{myred}{RGB}{255,0,0} w_{\color{myred}e}=\left(F_{\color{myred}Zmax}\cdot h_{\color{myred}z}\cdot m_{\color{myred}u}+F_{\color{myred}nh}\cdot h_{\color{myred}nh}\cdot m_{\color{myred}nh}\right)\cdot\;\frac1{3600\cdot\eta_{\color{myred}ges}\cdot m_{\color{myred}Z}}
Energy costsKe=34.531k€ p.a. 
Specific final energy demandwe=0.46kWh / kg 
Maximum drawing forceFZ max = 800kN
Drawing depthhz = 300mm
Mean Factor punchmu = 0.55
BlankholderforceFN = 700kN
Hold-down strokehnh = 300mm
Mean factor blankholdermnh = 0.95
Overall efficiencyηges = 0.2
Industrial electricity costsKI = 0.15€ / kWh
Volume performanceM = 500kStk p.a.
Stamping weightmZ = 1kg
Calc 1

With knowledge of the pulling forces acting, the associated average factors and the efficiencies, the energy costs can be estimated and compared.

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